Bose 1600-VI Service Manual Page 26

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26
DISASSEMBLY/ASSEMBLY PROCEDURES
16.4 Connect the output board black wires
to the binding posts (items 24 or 25) by
tightening four nuts with a wrench. Refer to
Figure 19 for the proper wiring.
16.5 Connect the I/O board (6) ribbon cable
to the output board J2 connector.
16.6 Connect the fan (23) connector to the
output board J3 connector.
16.7 Return the heatsink (18) to it's loca-
tion. Use a phillips-head screwdriver to
tighten four screws (29) to the two brackets
(22) that fasten the heatsink to the chassis
back panel.
16.8 Secure the heatsink to the bottom of
the chassis by tightening four screws (3)
with a phillips-head screwdriver. The
screws are driven from the bottom of the
chassis.
16.9 Secure the power supply (7) large
capacitors to the inside of the chassis by
tightening one screw (20) into the nylon
clamp that wraps around one of the
capacitors.
Note: Refer to wiring diagrams Figures 19
and 20 for the following procedures.
16.10 Connect the cables from the
amplifier (15) and power supply board to
the output board WL1, WL2, WL100,
WL200 and WL201 terminals.
16.11 Connect the amplifier board ribbon
cables to the I/O Board J100 and J200
connectors.
16.12 Connect the display board (5) wiring
harness to the I/O board J3 connector.
16.13 Solder the red and white wires from
the 2-pin harness connector to the I/O
board E10 and E11 terminals. They are
located near the amplifier board transistor
shield (19).
15.9 Using a phillips-head screwdriver,
remove four screws (29) from the two
brackets (22) that secure the heatsink (18)
to the inside of the chassis back panel.
15.10 To release the heatsink base from
the bottom of the chassis, use a phillips-
head screwdriver to remove four screws (3)
from the chassis bottom panel. Move the
entire heatsink away from the output board.
15.11 Disconnect the fan (23) from the
output board J3 connector.
15.12 Disconnect the I/O board ribbon
cable from the output board J2 connector.
15.13 Use a phillips-head screwdriver to
remove two screws (11) that fasten the
output board to the bottom of the chassis.
15.14 Use a phillips-head screwdriver to
remove two screws (11) on the back panel
that attach to the two brackets on the
output board. They are located underneath
the red and black binding posts.
15.15 Use a wrench to remove four nuts
from the binding posts (items 24 or 25).
Release the wires from the posts.
15.16 Lift the output board out of the
chassis.
16. Output Board Replacement
16.1 Place the output board (16) into the
chassis (2). Align the board so the two
brackets on the board face the back panel
of the chassis.
16.2 Secure the output board to the bottom
of the chassis by tightening two screws (11)
with a phillips-head screwdriver.
16.3 Use a phillips-head screwdriver to
tighten two screws (11) into the output
board brackets. The screws are driven
from the outside of the back panel.
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