Bose Lifestyle 5 Service Manual

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©
1998 Bose Corporation
Bose
®
Lifestyle
®
Model CD5 Series I Music Center
Service Manual
Note: The first series CD5 can be distinguished from the later CD5V and CD5VII by the serial
number label located on the bottom of the unit. The CD5 will not have a V on the serial number
label, the CD5V will have a V, and the CD5V2 will have a V with the number 2 above the V.
Part Number 174798 REV 01
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1 2 3 4 5 6 ... 69 70

Summary of Contents

Page 1 - Lifestyle

©1998 Bose CorporationBose® Lifestyle®Model CD5 Series I Music CenterService ManualNote: The first series CD5 can be distinguished from the later CD5V

Page 2 - Contents

9CD TERMSTracking Gain: The overall loop gain of the tracking servo. This controls how tightly the laseris held in the center of the track. If the gai

Page 3 - DEVICE HANDLING

10CD TERMSMajor Components of the SystemASP: Analog Signal Processor. The component in the CD circuitry that contains the RF ampli-fier, VCO, and the

Page 4 - SPECIFICATIONS

11CD TERMSSignal Names(continued)TAP: Test Access Port. A 3 pin test interface used by automated test to control and observethe board under test.TDO:

Page 5

12THEORY OF OPERATIONOverviewThe Lifestyle® Model 5 music center is a self-contained CD player, AM/FM tuner, preamplifier,and control center for use w

Page 6

13THEORY OF OPERATIONThere is one main serial data bus that controls source selection IC U101, volume control ICU103, PLL frequency synthesizer U302,

Page 7

14THEORY OF OPERATIONU103’s output signal is buffered by U105, and is fed to the A and B outputs. These outputs areindependently mutable through trans

Page 8

15THEORY OF OPERATIONThe E and F signals are amplified and subtracted. This produces the tracking error signalTEAO (U501, pin 7 ). The F channel’s gai

Page 9

16THEORY OF OPERATIONU505’s oscillator is obtained from a 4MHz ceramic resonator (X502). U505 is reset by a risingedge on pin 1 that is caused by R573

Page 10 - CD TERMS

17THEORY OF OPERATIONoscillator tuned circuit. The tuned output appears on pin 12 and is fed to AM buffer FET Q300.The buffered output is sent to U301

Page 11

18See Figure6 for a sideview of thisassembly.Figure 3. Labelled Exploded View

Page 12

1PROPRIETARY INFORMATIONTHIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OFBOSE® CORPORATION WHICH IS BEING FURNISHED ONLY FORTHE PURPOSE OF SERVICING

Page 13 - THEORY OF OPERATION

19front of the base assembly (19). Lower thecover into position.4.3 There are two black tabs on the bottomof the right cover. Push them in slightly an

Page 14

20DISASSEMBLY/ ASSEMBLY PROCEDURES5.5 Slide the violet (14) and gray (15)grommets away from the slots in eachcorner of the mechanism.5.6 Remove the tw

Page 15

21DISASSEMBLY/ASSEMBLY PROCEDURES9.3 Slide the PCB clear of the connectorpanel, and pull it away from the base.9.4 Remove any connections required tot

Page 16

22Figure 5. Back Panel with Tab LocationsHooks onto frontof console.Figure 6. Right Cover Assembly (side view)Figure 7. Base Assembly (top view with c

Page 17

23RC5 DISASSEMBLY/ASSEMBLY PROCEDURES1. Enclosure Disassembly1.1 Slide off the battery compartment door(5) and remove the batteries.1.2 While holding

Page 18

24TEST PROCEDURESGENERAL TEST SETUPLoad the outputs as follows:Headphone output-33Ω, 1% load.Audio (A, B, Fixed) outputs-10kΩ load. Note: The remote c

Page 19 - 6 for a side

25TEST PROCEDURES5. Headphone Mute5.1 Select the AUX input.5.2 Apply a 500mVrms, 1kHz signal to theL/R AUX input.5.3 Insert a mini-jack into the headp

Page 20 - Shorting point

26AM ALIGNMENT PROCEDURESTest setup: Connect the generator to astandard radiating loop. Unless otherwisenoted, set an RF generator to 70dBu fieldstren

Page 21

27button until TO lights up). The meter shouldread approximately 90mVdc.2.4 Simulate a closed CD door by placingan object between S501's two blac

Page 22

28Figure 11. CD Alignment Fixture and Test Setup5. Focus Gain (FG)5.1 Advance the fixture to FG and set thevoltmeter to read AC voltage.5.2 Simulate a

Page 23 - Hooks onto front

2SAFETY INFORMATION1. Parts that have special safety characteristics are identified by the symbol onschematics or by special notes in the part

Page 24

29Figure 12. Passive Filter Network and Test Setup

Page 25 - TEST PROCEDURES

30CD TEST PROCEDURESCD ALIGNMENT PROCEDURES(Without Fixture)Note: Refer to Figure 12 throughout thisprocedure.Test Equipment NeededVoltmeter (input im

Page 26

315.3 Skip back to the beginning of track 2.5.4 Adjust R527 until the meter readsbetween 23.2 ± 1.5mVrms.6. Tracking Offset Readjustment6.1 Refer to p

Page 27

32Figure 13. Digital PCB Adjustment Locations

Page 28 - CD TEST PROCEDURES

331. This part is not normally available from Customer Service. Approval from the Field ServiceManager is required before ordering.2. The individual p

Page 29

34CONSOLE ASSEMBLY PARTS LIST(Figure 14)ItemNumberDescription Part Number Note1 Door Assembly 187743-0012 Spring-Torsion, LH 1760833 Spring-To

Page 30

35Figure 14. Exploded View

Page 31

36REMOTE CONTROL ASSEMBLY PARTS LIST(Figure 15)51067981234Figure 15. RC5 Exploded ViewItemNumberDescription Part Number Note1 PCB ASSY RMT CNTRL, RC-5

Page 32

37ELECTRICAL PART LISTResistorsReference DesignatorDescription Part Number ReferenceR1, 4, 113, 213,330, 333, 336, 342,348, 353, 145, 406,420-423, 42

Page 33

38 ELECTRICAL PART LISTResistors (Continued)Reference DesignatorDescription Part Number NoteR121, 128, 221, 228 432Ω, 1%, 1/10W, 0805133625-4320R122

Page 34 - PARTS LIST NOTES

3SPECIFICATIONSGeneralDimensions: 2.5"H x 15"W x 9"D (6 x 38 x 23cm)Weight: 3.7lb. (1.7kg)Finish: Plastic, in-mold brushed aluminum fin

Page 35 - CONSOLE ASSEMBLY PARTS LIST

39 ELECTRICAL PART LISTResistors (Continued)Reference DesignatorDescription Part Number NoteR339, 558 Potentiometer, 20kΩ,10%, 1/2W170042-203R340 120

Page 36 - Figure 14. Exploded View

40 ELECTRICAL PART LISTResistors (Continued)Reference DesignatorDescription Part Number NoteR537 160kΩ, 5%, 1/10W, 0805133626-1645R54191kΩ, 5%, 1/10

Page 37

41 ELECTRICAL PART LISTCapacitors (continued)Reference DesignatorDescription Part Number NoteC110, 210, 302, 305, 3424.7µF, 20%, 50V, 85, EL

Page 38 - ELECTRICAL PART LIST

42 ELECTRICAL PART LISTCapacitors (continued)Reference DesignatorDescription Part Number NoteC507 560pF, 5%, 50V, COG, 0805133622-561C508 1µF, 20%,

Page 39 - ELECTRICAL PART LIST

43Diodes (continued) ELECTRICAL PART LISTTransistorsReference DesignatorDescription Part Number NoteQ1 Bipolar, P, 60V, 5A, TO-126147529-SQ101-107,

Page 40

44 ELECTRICAL PART LISTIntegrated Circuits (continued)Reference DesignatorDescription Part Number NoteU401 EEPROM, 59C11, 1 KB, SO-8147536U402 Micro

Page 41

45 ELECTRICAL PART LISTCrystalsTuning CoilsMiscellaneousReference DesignatorDescription Part Number NoteX301 Crystal, Quartz, 7.2MHz, 50 PPM147223X4

Page 42

46Miscellaneous (continued) ELECTRICAL PART LISTReference DesignatorDescription Part Number NoteJ101, 102 Connector, Jack, Quad Phono149959J103 Conn

Page 43

47RC5 ELECTRICAL PART LISTResistorsCapacitorsReference DesignatorDescription Part Number NoteR2-5,13, 21-23 200kΩ, 5%, 1/10W,0805133626-2045R6, 9 100

Page 44

48RC5 ELECTRICAL PARTS LISTCapacitors (continued)DiodesTransistorsIntegrated CircuitReference DesignatorDescription Part Number NoteC16 33pF, 5%, 50V

Page 45

4AM ElectricalCD Electrical(Continued)SPECIFICATIONSAntenna Input: Binding postsUsable Sensitivity: 55dBuV/m (IHF standard test loop antenna)Alternate

Page 46

49RC5 ELECTRICAL PARTS LISTMiscellaneousReference DesignatorDescription Part Number Note- Connector receptacle, Batterycontact (2 in qty.)171982L2,

Page 47

50PACKAGING PART LISTFigure 16. Packaging Exploded ViewItemNumberDescription Part Number Note1 Remote Control Assembly (RC5A)Remote Control Assy Packa

Page 48 - RC5 ELECTRICAL PART LIST

51# 181473Product: CD5Subject: Micro Reset ModificationSymptom: Customer complains of CD not working.Reason: CD micro is not resetting under certain c

Page 49 - RC5 ELECTRICAL PARTS LIST

52# 177871-B1Product: CD-5Subject: Display FailureSymptom: Flashing VFD displays are being observed on CD-5 units.Reason: The existing ground trace br

Page 50

53CD5 Power SupplyTO VFDSHT 2J7-2J7-12NOTE 24NOTE 24229214558231 2328233 21538+5V+5V-24V4.5VAC-15VD101N52399.1VMR10120,1/4WR610,1WMMC18100/25VC17100/2

Page 51 - PACKAGING PART LIST

54CD5 TROUBLESHOOTING GUIDESymptom Probable Cause Solution ServiceBulletinHum C2, physical damage Replace C2Intermittent or no operation P1, fractured

Page 52

55CD5 VOLTAGES AND WAVEFORMSPower Supply Section Voltages (Reference Designators 0-99)Node Voltages Units Test ConditionMin. Typical Max.P1 pin 1 (A

Page 53

56CD5 VOLTAGES AND WAVEFORMSMicrocontroller Section Voltages (Reference Designators 400-499)Node Voltages Units Test ConditionMin. Typical Max.U402

Page 54

57CD5 VOLTAGES AND WAVEFORMSCD Section Voltages (Reference Designators 500-699)Node Voltages Units Test ConditionMin. Typical Max.U501 pin 80 (Vref1

Page 55 - CD5 TROUBLESHOOTING GUIDE

58CD5 VOLTAGES AND WAVEFORMSPower Supply Section Waveforms (Reference Designators 0-99)Node Waveform Bias Level(VDC)Amplitude Frequency Test Conditi

Page 56 - CD5 VOLTAGES AND WAVEFORMS

5Figure 1. CD5 Block Diagram Sheet 1 of 2

Page 57

59INTEGRATED CIRCUIT DIAGRAMSU1Remote TransmitterU101Analog SwitchTC9163NU103Volume ControlTC9213P

Page 58

60U302PLL FrequencySynthesizerLM7000U301AM/FM TunerLA1851NU2Monostable MultivibratorCD4538INTEGRATED CIRCUIT DIAGRAMS

Page 59

61T303AM Front EndTuning ModuleINTEGRATED CIRCUIT DIAGRAMSTUNERFM Front End Module

Page 60 - INTEGRATED CIRCUIT DIAGRAMS

62U401EEPROM59C11U403VFD DriverMM58342U503, U504Motor DriverLA6531INTEGRATED CIRCUIT DIAGRAMS

Page 61

63U402Microcontroller68HC05C12INTEGRATED CIRCUIT DIAGRAMS

Page 62

64U501ASPLA9210MINTEGRATED CIRCUIT DIAGRAMS

Page 63

65U502DSPLC7867INTEGRATED CIRCUIT DIAGRAMS

Page 64

66INTEGRATED CIRCUIT DIAGRAMSU505Microcontroller68HC05P7U506D/A ConverterLC7883M

Page 65

67TP27C23C24C22C25R19TP26C19C20C17R20C21Q6Q5R18C16R17C18C14TP25R16C10C12Q4R15C13R14TAPETP8PPVIDEOCDTP9TUNAUXSKIPRTP15TP14SKIPFTP16FFTP6TP3TP2TP7VOLUPT

Page 66

68Figure 18. RC5 Schematic

Page 67

6Figure 2. CD5 Block Diagram Sheet 2 of 2

Page 68

SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICEBose CorporationThe MountainFramingham Massachusetts USA 01701P/N 174798 REV. 01 02/98 FOR

Page 69 - Figure 18. RC5 Schematic

7CD TERMSBasic TermsAccess: See track access.Access Time: The length of time required to change tracks.CD Mechanism: The mechanical assembly of compon

Page 70 - The Mountain

8CD TERMSEccentricity: The extent to which the hole in the middle of the disc is not located in the geo-metric center. In other words, the amount that

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